Vagadziri gumi veBevel Gear muChina - Mhando, Zvishandiso, Mabhenefiti, uye Nei Uchifanira Kusarudza Belon Gear

Indasitiri yezvigadzirwa zvemagetsi yeChina inoshanda pamusika mukuru wepasi rose nekupa zvese kubva pamadhiraivha ari nyore kusvika pakugadzirisa zvinhu nemazvo.magiya ebhevelseti dzinoshandiswa mumagiya emagetsi anoshanda zvakanyanya. Kune vatengi vanoongorora vatengesi vemagiya ebevel, zvakakosha kunzwisisa mhuri dzezvigadzirwa, sarudzo dzezvinhu uye kupisa, uye zvinotungamira kukosha zvinoparadzanisa mutengesi wezvinhu kubva kune mumwe wevanyanzvi veinjiniya vechokwadi. Chinyorwa chino chinotsanangura zvakajairikaMhando dzemagiya ebhevel, zvinhu nemaitiro akajairika anounza hupenyu hurefu uye kuvimbika, mabhenefiti anotsvagwa nevatengi kubva kune vatengesi vepamusoro, uye nei Belon Gear iri sarudzo yakanaka kana kunyatsoita basa, reverse engineering, uye performance yakasimbiswa ichikosha.

Mhando dzeBevel Gear: kufananidza geometry nekushandiswa

Magiya eBevel anotumira simba pakati pemashaft anosangana uye anouya mumhando dzakasiyana-siyana, imwe neimwe yakagadzirirwa basa rayo:

Magiya ebhevel akatwasuka— ane mazino akachekwa akatwasuka paburi rakaita sekona. Anoshanda zvakanaka uye akakodzera kushandiswa nekukurumidza kushoma, asinganyanyi kunzwa ruzha. Mabhevel akatwasuka anowanzo shandiswa uko mitoro yeaxial iri pakati nepakati uye geometry iri nyore ndiyo inofarirwa.

Magiya esimbi anotenderera— ine mazino akakombama anobatana zvishoma nezvishoma, zvichiita kuti kufamba kuite zvakanaka, mutoro wakakwira, uye ruzha rwakaderera pane mabevel akatwasuka. Mabevel anotenderera anosarudzwa zvakanyanya pamhando dzakasiyana dzemotokari, magiya egiya akanyatsogadzirwa, uye mashandisirwo anoda kushanda kwenguva refu uye kwenguva refu.

Magiya eHypoid— musiyano wema spiral bevels ane offset axes, zvichibvumira mapini madiki uye kukwirira kwakaderera kwe driveshaft mu drivetrain layouts. Hypoid geometry inopa torque yakakwira uye inodiwa apo kurongedza uye torque density zvakakosha.

Magiya esimbi— rudzi rwe bevel rwakakosha rune chiyero che1:1 chinoshandiswa kushandura divi rekutenderera pamakona ekurudyi. Magiya e miter anorerutsa dhizaini kana kuchinjwa kumhanya kusingadiwe.

Magiya ane korona kana kuti asina mabevel uye ma seti akarukwa/akagayiwa — kuti zvive nemazvo zvakanyanya, mamwe magiya ebevel anorukwa uye anorukwa kana kugayiwa mushure mekupisa kuti agadzirise maitiro ekubata uye kuderedza ruzha. Aya ndiwo sarudzo yekutumira zvinhu zvinoda simba, marobhoti, uye michina yakanyatsogadzirwa.

Kunzwisisa kuti rudzii rwebevel runokodzera kushandiswa kunoenderana nebasa, kumhanya, torque, ruzha, uye zvirambidzo zvekurongedza. Mupi wezvipo ane hunyanzvi achapa mazano pamusoro pemajiometri, chimiro chemazino, uye kupedzisa kuti zvienderane nezvinodiwa izvozvo.
Mhando dzemagiya, zvinhu zvemagiya, magadzirirwo azvo uye mashandisirwo azvo

Zvishandiso Zvinokosha muGearbox

Magiya ndiwo zvinhu zvikuru zviri mubhokisi remagiya zvinofambisa simba. Zvinhu zvemagiya zvinofanirwa kunge zvine simba rakawanda, kuomarara, uye kuramba kupfeka.

Simbi: Chinhu chinoshandiswa zvakanyanya pakugadzira magiya. Masimbi esimbi, akadai sesimbi yekabhoni, simbi yesimbi, uye simbi isingatsvi, anopa simba rakanaka uye kugara kwenguva refu. Masimbi akaomarara, akadai se20MnCr5, anonyanya kufarirwa nekuda kwenzvimbo yawo yakaoma yekunze uye simbi yakasimba.
Simbi Yakakandwa: Inoshandiswa mukushandiswa kwakaderera nekuda kwekushanda kwayo zvakanaka uye kusakara kwayo. Zvisinei, haina kukodzera munzvimbo dzine kushushikana kwakanyanya.
Brass neBronze: Zvinhu izvi zvinoshandiswa pakushandisa zvinhu zvisinganyanyi kukweshana, zvakaita semagiya ehonye. Zvinodzivirira kupfekwa zvakanaka uye zvinozvizora mafuta ega.
Plastiki: Mapurasitiki ekugadzira akadai senylon neacetal anoshandiswa mumabasa asinganyanyi kurema uye asinganyanyi kumhanya. Haaremi uye ane hunhu hwakanaka hwekuderedza ruzha.

Zvinhu uye kurapwa kwekupisa: musimboti wekushanda zvakanaka

Kusarudzwa kwezvinhu uye kurapwa nekupisa kunoratidza nguva yekuneta, kuramba kupera, uye kusimba kwemukati. Nzira dzakajairika uye dzinoshanda dzinosanganisira:

Simbi dzeAlloy — mhando dzakadai se20CrMnTi, 20CrNiMo, 42CrMo nedzimwe simbi dzakafanana dzinoshandiswa zvakanyanya pakugadzira magiya e bevel nekuda kwekuoma kwawo uye simba rawo guru. Simbi idzi dzinopindura zvakanaka pakuchinja kwe carburizing uye quench/tempiring.

Kuomesa simbi (case hardening) — maitiro ekuomesa simbi pamusoro pechinhu anoita kuti simbi ive yakasimba, isingapfeki ine ductile, core yakasimba. Magiya ane carburing anodzivirira kupwanyika kwesimbi pamusoro pechinhu ukuwo achiramba akasimba kuti akwanise kunyudza simbi.

Kuomesa zvinhu nepakati pechinhu — kunoshandiswa panodiwa kuoma kwakafanana muchikamu, pamagiya madiki kana kuti kuoma kwechinhu pamusoro pechinhu hakudiwi.

Kuomesa mativi emazino nenzira ye induction — kuomesa mativi emazino nenzira yekudzivirira kupera pasina kuchinja kwemaitiro echoto kune mamwe magadzirirwo.

Maburi asina chinhu — pakushandisa zvinhu zvinorema, maburi asina chinhu akagadzirwa nesimbi kana kuti akagadzirwa nemazvo anopa kuyerera kwakanaka kwezviyo uye anodzivirira kukanganiswa kana tichienzanisa nemaburi asina chinhu akaumbwa kana kuti akagadzirwa nesimbi.

Kukuya nekukanda — mushure mekupisa, kukuya nemazvo uye kukanda zvine mwero zvakakosha kuti pave nekukwanisa kusimba uye kushivirira lead uye kugadzira patani yakanaka yekubata inoderedza ruzha uye inowedzera kugovera mutoro.

Mutengesi akasimba achasanganisa kemikari yesimbi chaiyo, maitiro ekurapa kupisa, uye kupedzisa kwekupedzisira kuti awane hudzamu hwekesi hwakasimbiswa, ma profiles ekuoma, uye humbowo hwemagadzirirwo ekubata.

Mabhenefiti evatengesi vepamusoro vemagiya ebevel vanopa

Pakuongorora vatengesi, vatengi vanofanira kutarisa kupfuura mutengo nemifananidzo yefekitori. Vatengesi vepamusoro vane mabhenefiti anoyerwa:

Kugona kwekupedzisira kusvika kumagumo — hunyanzvi hwemukati kubva pakugadzira zvinhu zvisina chinhu kusvika pakukuya kwekupedzisira nekutarisa kunoderedza nguva yekushanda uye kunowedzera kurongeka. Kudzora kwakazara kwemaitiro kunoita kuti zvive nyore kushivirira uye hunhu huenderane.

Metrology uye kusimbiswa — michina yemazuva ano yekuongorora (nzvimbo dzekuyera magiya, vanoedza kuomarara, uye magadzirirwo ekutarisa mapatani) inoita kuti chikamu chimwe nechimwe chisvike padanho rakatarwa rejometri, kuomarara, uye mashandiro ekubata.

Kugona kugadzira zvinhu zvakasakara kana kuti zvekare kubva mumifananidzo kana mifananidzo mishoma kwakakosha kumaindasitiri anovimba nezvinhu zvinogara kwenguva refu uye zvinhu zvishoma.

Kuchinjika kwezvikamu zvidiki — mashandisirwo mazhinji emhando yepamusoro anoda ma prototypes, ma pilot, kana kugadzirwa kushoma. Vatengesi vanogona kutsigira zvikamu zvidiki zvisina kukanganisa kutonga kwemaitiro vanowedzera kukosha kunobatika.

Ruzivo rwekushandisa — kupa mazano pakuchinja magadzirirwo ekugadzira kuti zvinhu zvinake, kuderedza ruzha, kana kurerutsa kugadzirwa kunogona kuchengetedza mari yekushandisa uye nguva yekushanda kwechigadzirwa mukati mehupenyu hwese hwechigadzirwa.

Masisitimu emhando yepamusoro uye kutevedzana kwezvinyorwa — zvinyorwa zvakanyorwa zvekurapwa kwekupisa, zvitupa zvezvinhu, uye kuongororwa kwekutanga zvinopa humbowo hunodiwa kumaindasitiri akakosha uye anodzorwa.

Mabhenefiti aya anoparadzanisa zvitoro zvezvigadzirwa kubva kune vanobatsirana mukugadzira zvinhu vanopa mashandiro anofungidzirwa uye akasimbiswa.

Sei uchifanira kusarudza Belon Gear - kukosha kwakatarisana nevatengi vepasi rose

Belon Gear inozviratidza semubatsiri wegiya remagiya emhando yepamusoro akavakirwa pamasimba matatu makuru: mhinduro dzinotungamirirwa neinjiniya, kudzora maitiro kwakasimbiswa, uye sevhisi inotarisa vatengi. Hechino chinosiyanisa Belon Gear ne:

1. Kukuya nemazvo uye kupedzisa kwakasimbiswa

Belon Gear inoisa mari mukugadzira mazino nemazvo uye kugona kukuya zvinogonesa kushivirira tambo dzakasimba uye lead. Kukuya mushure mekupisa uye, kana zvichidikanwa, kukwiza mazino kunogadzira mapatani ekubata akafanana uye kushanda kweruzha rwakaderera. Giya rega rega rinoongororwa nenzvimbo dzekuyera giya uye rinonyorwa pasi kuitira kuti vatengi vagamuchire humbowo hunoyerwa hwekutevedzera mitemo.

2. Kuomarara kwakasimba uye kusimbiswa kwezvinhu

Belon ichiziva kuti kuomarara kwenzvimbo, kudzika kwekesi, uye kuomarara kwemukati zvinotonga kuvimbika kwenguva refu, saka inoshandisa nzira dzakakwana dzekuongorora kuomarara. Kuyerwa kwehukuru hwekesi, mamepu ekuomarara eRockwell/Vickers, uye mishumo yekutevedza zvinhu zvinoperekedza kutumirwa. Kusimbiswa uku kunoderedza kutadza kwebasa uye kunovaka chivimbo mukushandiswa kwakakosha.

3. Reverse engineering uye custom solutions

Belon inyanzvi pakushandura masampuli akasakara kana zvikamu zvekare kuita magadzirirwo akavandudzwa, anogona kugadzirwa. Ichishandisa metrology chaiyo, ongororo yezvinhu, uye simulation yeinjiniya, Belon inovakazve geometry uye inokurudzira kuvandudzwa kunowedzera kugara kwenguva refu uye ruzha uku ichichengetedza kukwana uye kushanda zvakanaka.

4. Kudzora maitiro kubva kumagumo kusvika kumagumo

Kubva pakusarudza nzira yakanakisisa yekubatanidza zvinhu kusvika pakugadzira nzira yekupisa uye kushandisa kukuya kwakanyatsonaka, Belon inodzora nhanho yega yega yekushanda. Kubatanidzwa uku kwakamira kunopfupisa mafambiro emhinduro uye kunobvumira kukurumidza kugadzirisa matambudziko kana kugadzirisa maitiro kuchidikanwa.

5. Kugadzirwa kunochinjika uye kwakasimba uye kune hutongi hwemhando yepamusoro

Belon inotsigira kufambiswa kwema prototype, ma batches madiki, uye kugadzirwa kunogona kuwedzerwa nehurongwa hwemhando yepamusoro hwakanyorwa uye kugona kwekuongorora kwekutanga. Kune vatengi vari mumaindasitiri ane hunyanzvi - kurima, migodhi, marobhoti, uye ma transmission emaindasitiri - musanganiswa uyu wekushanduka-shanduka uye kuomarara kwakakosha.

6. Rutsigiro rweinjiniya runotungamirirwa nekushandisa

Chikwata cheinjiniya cheBelon chinoshanda pamwe chete nevatengi kuti vaongorore mashandiro ebasa, torque spectra, uye zvinodiwa neruzha. Nzira iyi yekupa mazano inoita kuti giya rebevel ripiwe rikwane uye rigadziriswe kuti rigare kwenguva refu uye rishande zvakanaka.

Ongororo yekusarudza inoshanda — zvekukumbira kubva kuBelon Gear

Kana uchitaura naBelon (kana chero mutengesi wezvinhu zvakanyatsonaka), kumbira:

Zvitupa zvekushandisa uye mishumo yekurapa kupisa.

Kudzika kwekesi uye kuoma kwayo zvinopa zvikamu zvinomiririra.

Mishumo yenzvimbo yekuyera magiya inoratidza chimiro, helix, uye kumhanya.

Bata mapikicha emhando yepamusoro uye matanho ekugadzirisa akanyorwa.

Nzira yekuongorora yekutanga (FAI) yemaseti emuenzaniso.

Humbowo hwematanho ekugadzira reverse kana chikamu chacho chakabva pamuenzaniso wakasakara.

Magiya eBevel zvinhu zvakakosha zvemakanika zvine hupenyu hwazvo, ruzha, uye kuvimbika zvinoenderana nejometri chaiyo, kusarudzwa kwezvinhu, kurapwa kwekupisa, uye kupedzisa kwakanyatsonaka. Vatengesi vepamusoro vanopa zvinopfuura zvikamu: vanopa kushanda kwakasimbiswa uye kubatana kweinjiniya. Belon Gear inosanganisa kukuya kwakanyatsogadzirwa, kuongorora kuomarara kwakakwana, hunyanzvi hwekugadzira mainjiniya ekudzoka, uye kudzora maitiro kubva pakutanga kusvika pakupedzisira—zvichiita kuti ive sarudzo inokwezva vatengi vekunze vanoda mhinduro dzegiya rebevel dzakagadzirwa, dzakavimbika, uye dzakasimbiswa. Kana uchida magiya ebevel akagadzirwa nehunyanzvi hwakasiyana uye rutsigiro rweinjiniya, Belon Gear inopa kugona kusangana nezvinodiwa izvozvo.

Vagadziri veGear gumi vepamusoro muChina