Ndedzipi nzira huru uye matanho ekugadzira mazino emazino espiral bevel gears?

1. **Machining Methods**

Kune akati wandei nzira dzekutanga dzekugadzira spiral bevel magiya:

**Kugaya**: Iyi ndiyo nzira yechinyakare, apo chigayo chinoshandiswa kucheka spiral zino pamusoro pegiya risina chinhu. Kugaya kunoshanda zvakanaka asi kunopa humbowo hwakaderera.

**Kukuya**: Kukuya kunosanganisira kushandisa vhiri kupedzisa mazino egiya. Iyi nzira inosimudzira iyo chaiyo uye yepamusoro mhando yegiya, zvichikonzera kuita zvirinani meshing uye hupenyu hurefu hwebasa.

** CNC Machining **: Nekuvandudzwa kwe CNC tekinoroji, CNC machining yave nzira yakakosha ye spiral bevel giya kugadzirwa. Iyo inogonesa yakakwirira-chaiyo uye yakakwirira-inoshanda giya kugadzira, kunyanya kune yakaoma mazino maumbirwo.

** Kugadzira Machining **: Iyi nzira yepamberi inoshandisa maturusi ekugadzira (senge bevel gear milling cutters kana hobs) kugadzira iyo zino pamusoro kuburikidza nekufamba kwehukama pakati pechishandiso uye giya risina chinhu. Inowana yakakwirira-chaiyo mazino pamusoro machining.

 

2. **Machining Equipment**

Midziyo inotevera inowanzodiwa kune spiralbevel gearkugadzira:

** Bevel Gear Milling Machine**: Inoshandiswa kuita kugaya, uko mucheki wekugaya anocheka spiral zino pamusoro pegiya risina chinhu.

** Bevel Gear Kukuya Muchina**: Inoshandiswa pakukuya mabasa, uko vhiri rekukuya rinopedza mazino egiya.

** CNC Machining Center **: Inoshandiswa kune CNC machining, iyo inogonesa yakakwirira-chaiyo uye yakakwirira-inoshanda giya kugadzira.

** Kugadzira Machining Equipment **: Machina akadai seGleason kana Oerlikon muchina akagadzirirwa chaizvo kugadzira machining e spiral bevel magiya.

 

3. **Machining Matanho**

The Machining of spiralbevel gearmazino pamusoro pemazino kazhinji anosanganisira anotevera matanho:

(1) **Kugadzira Kusina Basa**

**Kusarudzwa Kwezvinhu **: Masimbi ane simba alloy, akadai se20CrMnTi kana 20CrNiMo, anowanzoshandiswa. Izvi zvinhu zvine kunaka kuomarara uye kupfeka kusagadzikana.

**Blank Processing**: Iyo giya isina chinhu inogadzirwa kuburikidza nekugadzira kana kukanda kuti ive nechokwadi chekuti saizi yaro uye chimiro zvinosangana nezvinodiwa.

 

(2) **Kugadzira Kwakashata**

**Kugaya**: Iyo isina chinhu inoiswa pamushini wekugaya, uye bevel gear milling cutter inoshandiswa kucheka iyo yekutanga spiral mazino pamusoro. Kunyatsogaya kunowanzo kutenderedza Grade 7 kusvika 8.

**Hobbing**: Kune magiya ane yakakwirira chaiyo zvinodiwa, hobbing inogona kushandiswa. Kubata kunosanganisira kufamba pakati pehobhu negiya risina kuvharwa kuti riite spiral mazino pamusoro.

 

(3) **Pedzisa Machining**

**Kukuya**: Iyo giya, mushure mekugadzira rough, inoiswa pamushini wekukuya, uye vhiri rekukuya rinoshandiswa kupedza mazino. Kukuya kunogona kuvandudza kunaka uye pamusoro pemhando yegiya, nekurongeka kunowanzosvika Giredhi 6 kusvika 7.

** Kugadzira Machining**: Kune yakakwirira-chaiyo spiral bevel magiya, kugadzira machining kunowanzo shandiswa. Iro zino rinoumbwa kuburikidza nekufamba kwehama pakati pechigadzirwa chekugadzira uye giya risina chinhu.

 

(4) **Kurapa Kupisa**

** Kudzima **: Kuwedzera kuoma uye kupfeka kuramba kwegiya, kudzima kunowanzoitwa. Kuoma kwepamusoro kwegiya mushure mekudzima kunogona kusvika HRC 58 kusvika 62.

** Tempering **: Giya rinodzikamiswa mushure mekudzima kuti ribvise kushushikana uye kugadzirisa kuoma.

 

(5) **Kuongorora Kwekupedzisira**

**Tooth Surface Precision Inspection**: Magiya ekuyeresa kana magiya ekuyeresa magiya anoshandiswa kuongorora iko kurongeka kwenzvimbo yemazino, kusanganisira kukanganisa kweprofile yezino, kukanganisa kwekutungamira kwezino, uye kukanganisa kwe spiral angle.

** Meshing Performance Inspection **: Meshing bvunzo inoitwa kuti iongorore meshing kuita kwegiya, kuve nechokwadi chekufambisa kwayo uye kuvimbika mukushandisa chaiko.

 

4. **Kunatsiridza kweMachining Maitiro **

Kuti uvandudze hunhu uye kugona kwe spiral bevel giya machining, iyo machining maitiro inowanzoda kuvandudzwa:

** Sarudzo yeTool **: Zvishandiso zvakakodzera zvinosarudzwa zvichibva pane giya rekushandisa uye nemazvo zvinodiwa. Semuenzaniso, maturusi edhaimani kana eCBN anogona kushandiswa kune yakakwirira-chaiyo magiya.

** Kukwidziridzwa kweMachining Parameters **: Kuburikidza nekuyedza uye ongororo yekuenzanisa, machining paramita akadai sekucheka kumhanya, chiyero chekudya, uye kudzika kwekucheka kunogadziridzwa kuti kuwedzere kushanda kwemuchina uye mhando.

** Otomatiki Machining **: Kushandiswa kweotomatiki machining midziyo, senge CNC machining nzvimbo kana otomatiki mitsara yekugadzira, inogona kuvandudza machining kunyatsoita uye kuenderana.

 

Iyo machining ye spiral bevel giya zino nzvimbo inzira yakaoma inoda kutariswa kwezvinhu zvakawanda, zvinosanganisira zvinhu, zvishandiso, maitiro, uye kuongorora. Nekugadzirisa machining maitiro nemidziyo, yakakwirira-chaiyo uye yakavimbika zvakanyanya spiral bevel magiya anogona kugadzirwa kuti asangane nezvinodiwa zveakasiyana maindasitiri ekushandisa.