1.Marudzi eGear Materials

Simbi

Simbi ndiyo inonyanya kushandiswa zvinhu mukatikugadzira gear nekuda kwesimba rayo rakanaka, kuomarara, uye kupfeka kuramba. Mhando dzakasiyana dzesimbi dzinosanganisira:

• Carbon Steel: Iine mwero wepakati wecarbon yekuwedzera simba uchiramba uchitengeka. Inowanzo shandiswa mukudzika kusvika pakati-mutoro zvikumbiro.
• Alloy Steel: Yakavhenganiswa nezvinhu zvakaita sechromium, molybdenum, uye nickel kuvandudza kusakara, kuoma, uye kusimba. Ideal for heavy-duty industry gears.
• Simbi isina ngura: Inozivikanwa nekusaita ngura, ichiita kuti ive yakakodzera nzvimbo dzakafumurwa nehunyoro kana makemikari. Inowanzo kuwanikwa mukugadzira chikafu kana mishonga yemishonga.

Applications: Michina yemaindasitiri, kufambisa kwemotokari, midziyo inorema.

Ona zvimwe zvigadzirwa zvegiya

Cast Iron

Cast iron inopa yakanaka kupfeka kuramba uye vibration-inonyorovesa zvivakwa, kunyangwe iri brittle uye isingakodzere maapplication ane yakakwira mitoro.

• Grey Cast Iron: Inoshandiswa kune magiya anoda kuderedza vibration uye kudzora ruzha.
• Ductile Iron: Iine simba rekusimba riri nani pane grey iron, inokodzera mitoro ine mwero.

Applications: Magearbox emapombi, compressors, uye zvekurima.

Brass uye Bronze

Zvishandiso izvi zvinopa kukwenya kwakaderera uye kunaka kwekusagadzikana, zvichiita kuti zvive zvakanaka kune chaiwo maapplication. Ivo zvakare vanopa self-lubricating zvivakwa, izvo zvinoderedza kudiwa kwekuzora kwekunze.

• Bronze Gears: Inoshandiswa mumagiya ehonye nekuda kwekunaka kwavo kupfeka kuramba.
• Brass Giya: Yakareruka uye isingadziviriri, inoshandiswa mumakina madiki uye maapplication emugungwa.

Applications: Magiya ehonye, ​​midziyo yemugungwa, uye midziyo midiki.

2.Kupisa Kurapa Maitiro muGear Manufacturing

Kurapa kwekupisa inzira yakakosha mukugadzira magiya inovandudza kuoma, simba, uye kupfeka kuramba. Kurapa kwekupisa kwakasiyana kunoiswa zvichienderana nechinhu uye nezvinodiwa zvekushandisa, Carburizin Induction Kuomesera Flame Kuomesa Nitriding Quenching etc.

2.1 Carburizing (Nyaya Kuomeswa)

Carburizing inosanganisira kuunza kabhoni pamusoro peyakaderera-kabhoni simbi magiya. Mushure mekuvhiyiwa, giya rinodzimwa kuti riite yakaomarara yekunze dhizaini ichichengetedza yakaoma musimboti.

• Process: Iyo giya inopisa munzvimbo ine kabhoni-yakapfuma, inoteverwa nekudzima.
• Benefits: Kuoma kwepamusoro kwepamusoro nekusimba kwakanyanya kwepakati.
• Applications: Magiya emotokari, michina yemaindasitiri, midziyo yemugodhi.

2.2 Nitriding

Nitriding inopinza nitrogen pamusoro pesimbi yealloy, ichigadzira danda rakaoma, risingapfeki pasina kudiwa kwekudzima.

• Process: Giya rinodziiswa mumhepo ine nitrogen-yakapfuma pane tembiricha yakadzikira.
• Benefits: Hapana kukanganisa panguva yekuita, zvichiita kuti ive yakanaka kune chaiyo magiya.
• Applications: Aerospace magiya, yepamusoro-inoshanda zvinhu zvemotokari, uye nemakina chaiwo.

2.3 Induction Kuomesa

Induction kuomeswa inzvimbo yekupisa kupisa uko nzvimbo dzakati dzegiya dzinodziiswa nekukurumidza uchishandisa induction coils uye yobva yadzimwa.

• Process: High-frequency electromagnetic minda inopisa iyo giya pamusoro, inoteverwa nekukurumidza kutonhora.
• Benefits: Inopa kuomarara pazvinenge zvichidikanwa uchichengeta kuomarara kwepakati.
• Applications: Magiya mahombe anoshandiswa mumichina inorema nemidziyo yemugodhi.

2.4 Kupisa

Kupisa kunoitwa mushure mekudzima kudzikisa brittleness yeakaomeswa magiya uye kubvisa kushushikana kwemukati.

• Process: Magiya anodziyiswa kusvika kune mwero tembiricha uye ozotonhodzwa zvishoma nezvishoma.
• Benefits: Inovandudza kuoma uye inoderedza mukana wekutsemuka.
• Applications: Magiya anoda chiyero pakati pesimba uye ductility.

2.5 Shot Peening

Shot peening inzira yekurapa pamusoro iyo inowedzera kuneta kwesimba regiya. Mukuita uku, simbi diki dzesimbi dzinoputirwa pamusoro pegiya kuti dzigadzire zvinodzvinyirira.

• Process: Mabhedhi kana mapfuti esimbi anopfurwa nekumhanya kukuru panzvimbo yegiya.
• Benefits: Inowedzera kuneta kuramba uye inoderedza njodzi yekutsemuka.
• Applications: Magiya anoshandiswa mune aerospace uye mota application.

Kusarudza iyo chaiyo giya zvinhu uye kushandisa yakakodzera kupisa kurapwa matanho akakosha mukuona kuti magiya anoita nemazvo pasi pemamiriro akasiyana.Simbiinoramba iri sarudzo yepamusoro yemagiya emaindasitiri, nekuda kwesimba rayo uye kuita kwakasiyana-siyana, kazhinji kupetwacarburizing or induction kuomesakuitira kuwedzera kusimba.Kanda simbiinopa yakanaka vibration inonyorovesa,ndarira nendarirazvakanakira kushandiswa kwakaderera-kukwesha

Kupisa mishonga yakadainitriding, tempering,uyekupfurwa kudongorerawedzera kuwedzera kushanda kwegiya nekuvandudza kuoma, kuderedza kupfeka, uye kuwedzera kuneta kuramba. Nekunzwisisa zvimiro zvezvinhu zvakasiyana uye marapirwo ekupisa, vagadziri vanogona kukwirisa magiya magadzirirwo kuti asangane nezvinodiwa chaizvo zvemaindasitiri akasiyana.