Kudzima ma frequency akawanda inzira yekuomesa pamusoro inoshandisa electromagnetic induction kupisa pamusoro pegiya nekukurumidza kusvika pakupisa kwayo kwakanyanya (kazhinji 800–950°C), ichiteverwa nekudzima nekukurumidza mumvura kana mafuta. Izvi zvinoguma ne martensitic hardness layer iyo inowedzera kuomarara kwepamusoro uye kuramba kupfeka pasina kukanganisa kusimba kwepakati pegiya. Sezvo maindasitiri achida kushanda kwepamusoro mukushandiswa kwakasimba uye kwakasimba kwe torque, magiya anodzima ma frequency akawanda ave akakosha mumidziyo yemotokari, yekuchera, yesimba, uye yekugadzirira.

Mabhenefiti Ekushanda Kwakakosha

1. Kuomarara Kwepamusoro-soro & Kuramba Kupfeka
Nekudziisa nekukurumidza pamusoro pezino regiya uye kuridzima, jira rakasimba remartensitic rinoumbwa nekuomarara kweHRC 55–62 (kunowanzoonekwa musimbi ye40Cr kana 42CrMo).

• Kusapfeka zvakanaka kunowedzera neanopfuura 50%

• Kupfekwa kwepamusoro kunongova 30–50% chete kana tichienzanisa nemagiya ekare asina kugadziriswa.

• Yakanakira nzvimbo dzine kukweshana kwakanyanya senge magiya anorema uye michina yekuchera

2. Simba Rakanyanya Rekuneta
Maitiro ekudzima anokonzera kushushikana kwakasara muchikamu chakaomarara, izvo zvinodzivisa kutanga nekukura kwezvimedu pamusoro.

• Muganho wekuneta unowedzera ne20–30%

• Semuenzaniso, magiya makuru emugodhi wemhepo akagadzirwa ne42CrMo anogona kushanda kwemakore makumi maviri.

3. Kusimba Kwepakati Kwakachengetedzwa
Chikamu chekunze chete ndicho chakaoma (kazhinji 0.2–5mm), ukuwo chikamu chepakati chinoramba chakapfava uye chinodzivirira kukuvadzwa.

• Iyi pfuma mbiri inovimbisa kugara kwenguva refu kwenzvimbo uye kuramba kutyoka pasi pemitoro yekuvhunduka

• Inoshandiswa zvakanyanya mumagiya emota ane axle uye zvikamu zvinotakura simba

Zvakanakira Kudzora Maitiro

1. Kuomesa Kwakanyatsorongeka Kwenzvimbo
Maitiro acho anogona kunanga mazino ega ega kana nzvimbo dzakatarwa pamusoro pegiya, zvichiita kuti rikwanise kushandiswa pama profiles akaomarara akadai semagiya epasi uye maumbirwo asiri akajairwa.

• Kudzika kwakasimba kunogadziriswa kuburikidza nehuwandu, simba, uye nguva

• Inobvumira kurapwa kwakanangana nekushandiswa uye isina shanduko shoma

2. Kushanda Nesimba Kwazvo Uye Kuchengetedza Simba
Maitiro ese anotora masekondi mashoma kusvika kumakumi emasekonzi, zvichideredza kushandiswa kwesimba ne30% zvichienzaniswa nenzira dzechinyakare.

• Inoenderana nemitsetse yekugadzira otomatiki uchishandisa robotic handling

• Yakakodzera kugadzirwa kwezvinhu zvakakura

3. Kushanduka Kwakaderera
Kupisa kwenzvimbo uye nekukurumidza kunoderedza kukanganiswa kwekupisa.

• Kutsauka kwedenderedzwa kunogona kudzorwa mukati me ≤0.01 mm pamagiya akanyatsogadzirwa (semuenzaniso, magiya eCNC spindle)

• Kunyange zvazvo kudzima nelaser kuchideredza kuchinjika kwemuviri, kudzima nefrequency yakawanda kunoderedza mari uye kunoita kuti kudzika kuwedzere kuchinjika.

Kushanda Zvishandiso Uye Kushanda Nemutengo

1. Kuenderana Kwezvinhu Zvakakura
Inoshanda kusimbi dzekabhoni dziri pakati nepakati nepamusoro uye simbi dze alloy dzine kabhoni ≥0.35%, dzakadai seS45C, 40Cr, uye 42CrMo.

• Inotsigira zvakasiyana-siyana zvemashandisirwo emagiya emaindasitiri

2. Mutengo Wepamusoro Wekushanda Kwemari
Kudzima magetsi kakawanda kunobvumira kushandiswa kwezvinhu zvakachipa (semuenzaniso, kutsiva 40CrNiMoA), zvichideredza mitengo yezvinhu ne20–30%.

• Kushandiswa kwemashini mashoma mushure mekurapwa kunodiwa

• Kugadzira zvinhu kwenguva pfupi kunowedzera kushanda zvakanaka kwekugadzira zvinhu

Maitiro Akajairika

Magiya anodzima magetsi akawanda anoshandiswa zvakanyanya mumaindasitiri akasiyana-siyana nekuda kwekuoma kwawo kwepamusoro, kuramba kupfeka, uye simba rekuneta.chikamu chemotokari, dzinoshandiswa mumagiya ekutumira magetsi akagadzirwa nesimbi ye40Cr, anokwanisa kugara makiromita anosvika 150,000, pamwe chete nemacrankshaft einjini anoshanda zvakanyanya.michina inorema, magiya aya anoshandiswa mumigodhi yekupwanya simbi uko kuoma kwenzvimbo kunosvika HRC 52 uye simba rekukotama rekuneta rinodarika 450 MPa.

In michina chaiyo, zvakaita sematurusi emuchina weCNC, magiya espindle akagadzirwa ne42CrMo anogona kushanda kwemaawa anopfuura 5,000 asina kuchinja. Izvi zvinhu zvakakoshawo mumashaft makuru eturbine yemhepo, uko kuvimbika uye kugara kwenguva refu kwakakosha. Muminda yekutakura njanji nemarobhoti, high frequency quenching inoshandiswa kusimudzira ma gearbox systems muzvitima zvinomhanya zvakanyanya nemarobhoti, pamwe nekusimbisa ma planetary roller screw systems

Maonero Eramangwana

Nekusanganiswa kwayo nepamusoro pakaomarara uye pakati pakasimba, magiya anodzima frequency refu haatsiviwi kana achishandiswa zvakanyanya, achimhanya zvakanyanya, uye nemazvo. Nekuda kwekushanduka kwayo, kukanganisa kushoma, uye kushanda zvakanaka kwemari, inoramba iri mhinduro inofarirwa muzvikamu zvemotokari, zvishandiso zvemagetsi, uye michina yemagetsi.

Zviitiko zveramangwana zvichatarisa pane zvinotevera:

• Kubatanidza madhijitari ekudzora kuti zvikwanisike kugadzirisa kunyatsoita basa

• Kufambira mberi nenzira pfupi, dzisingakuvadzi nharaunda dzekuderedza kushandiswa kwesimba uye kusvibiswa kwemhepo