Maitiro emachinda ekuchina, kucheka paramita uye zvishandiso zvinodiwa kana magiya akaomesesa kuti atendeuke uye kushanda kwemachinda kunoda kuvandudzwa

Giya ndicho chikuru chekutumira kwekutapudza muindasitiri yemotokari. Kazhinji, mota yega yega ine 18 ~ 30 mazino. Hunhu hwegiya zvakananga hunobata ruzha, kugadzikana uye kwebasa hupenyu hwemotokari. Gear Processing Machine Tool is a akaomarara mushini system uye zvishandiso zvakakosha muindasitiri yemotokari. Maimba emotokari yekugadzira nyika yakaita seUnited States, Germany neJapan iri zvakare Gear Processing Machine Tool Kugadzira masimba ekugadzira masimba. Sekureva kwehuwandu, anopfuura 80% yemotokari yemotokari muChina inogadziriswa nemidziyo yemichero inogadzira michero. Panguva imwecheteyo, iyo indasitiri yemotokari inodya zvinopfuura makumi matanhatu muzana yegiya yekugadzirisa michina michina

Gear kugadzirisa tekinoroji

1. Kukanda uye isina kugadzira

Kupisa kupisa kukanganwira kuchiri kushanduka-soro isina chinhu casting maitiro ezvikamu zvemagiya. Mumakore achangopfuura, muchinjiko wedding rolling tekinoroji yakakurudzirwa zvakanyanya mumakwikwi. Iyi tekinoroji inokodzera chaizvo kugadzira mabhalleti emusuwo akaoma shafts. Izvo hazvingangove nekunyatsojeka, zvidiki zvinotevera mari yekubvumidzwa, asi zvakare ine hutano hwepamusoro hwekugadzira.

2. YEMAHARA

Chinangwa chechiitiko ichi ndechekuti uwane kuomarara kwakakodzera kune yakatsaurwa giya yekucheka uye kugadzirira iyo microcenture yekupisa kupisa, kuitira kuti udzikise kukanganisa kwekupfura kwekupisa. Izvo zvinyorwa zvegiya simbi zvinoshandiswa zvinowanzoitika 20crmnti. Nekuda kwekupesvedzera kukuru kwevashandi, zvishandiso uye nharaunda, iyo yekudzora kufanana kweiyo yekushambadzira, inokonzeresa kupisa kwesimbi, zvichikonzera kusarongeka kwakakura uye kusingadzoreki. Naizvozvo, isothermal yakajairika maitiro anogamuchirwa. Dzidzira yakaratidza kuti isothermal yakajairwa inogona kuchinja zvinobudirira zvinhu zvakajairika, uye mhando yechigadzirwa yakagadzikana uye yakavimbika.

3. Kutendeuka

Kuti tisangane nezvinodiwa zvekugadzirisa zvakakwirira-precision gecices Kugadziriswa kwegomba DIDAMETER, CONDER COUTER YAKAITWA ZVINOGONESESESA PASI PASI PASI PASI PASI PASI PASI PASI PASI PASI PASI PASI PASI PASI PASI PASI PASI PASI PAKUTI VAKASHURE GEAR MAHARA. Nekudaro, iko kurongeka kwegiya isina chinhu kwakavandudzwa uye hunhu hwemakwikwi emagirekiti akatevera. Uye zvakare, kugona kwakanyanya kweNC Lather machining zvakare zvakanyanya kuderedza huwandu hwemidziyo uye ane hupfumi hwakanaka.

4. Kubira uye gear kuumba

Yakajairika Gear Hobbing Machina uye magiya anozvidza achiri kushandiswa zvakanyanya kune gaar kugadzirisa. Kunyangwe iri nyore kugadzirisa uye kuchengetedza, kugona kwekugadzira kwakaderera. Kana kugona kwakakura kwapera, michina yakawanda inoda kugadzirwa panguva imwe chete. Nekuvandudzwa kwekubatanidza tekinoroji, zviri nyore kwazvo kuti uendese jasi hobs uye mapundu mushure mekukuya. Hupenyu hwekushandira hwemidziyo yakabatanidzwa inogona kuve yakagadziridzwa zvakanyanya, kazhinji neanopfuura 90%, kuderedza huwandu hweshandiso shanduko uye nguva yekukuya, nemabhodhi akakosha.

5. Kuveura

Radial Gear Kuveura Technology Inoshandiswa zvakanyanya mumotokari yemotokari emagetsi emagariro nekuda kwekubudirira kwayo uye nyore kwezvinhu zvakasarudzika zvezvakarongedzwa zvemazino Sezvo iyo kambani yakatenga iyo Radil Gear Kuveura Machine yeItaly Company yekuchinja kwehunyanzvi muna 1995, yave yakakura mukushandiswa kwehunyanzvi uhwu, uye maitiro ekugadzirisa akagadzikana uye akavimbika.

6. Kupisa kurapwa

Emagaribile maGears anodikanwa nekukasira uye kubvisa kuti ive nechokwadi chechinyakare chemuchina. Yakasimba uye yakavimbika kupisa ekurapa michina yakakosha kune zvigadzirwa izvo zvisisiri pasi pegiya kugeda mushure mekupfura kwekupisa. Iyo kambani yakaunza iyo inoramba ichimhanya uye inokweretesa mutsara wekugadzira yeGerman Lloyd's, iyo yakawana inogutsa kupisa kurapwa marapirwo.

7. Kukuya

Izvo zvinonyanya kushandiswa kupedzisa kupisa-kurapwa kwegomba remukati, mhedziso yechiso, shaft yekunze diamita uye zvimwe zvikamu zvekuvandudza kurongeka kwekunyora uye kuderedza iyo geometric testerice.

Iyo gear yekugadzirisa inogamuchira gomba redhiriki yekukomba yekuisa uye kuomarara, izvo zvinogona kuve nechokwadi chekunyora kuchinaya kwemazino uye kuisirwa nyaya yekuisa, uye uwane iyo inogutsa chigadzirwa mhando.

8. Kupedzisa

Uku ndiko kuongorora uye kuchenesa mabumps uye burrs pane zvikamu zvegiya zvekutapurirana uye kutyaira axle pamberi pegungano, kuitira kuti ubvise ruzha uye ruzha rwakarukwa rwakakonzerwa navo mushure megungano. Teerera kune ruzha kuburikidza neyakajaira maviri emafuta kana kutarisa kushandurwa kwekutsauka pane yakazara tester. Nzvimbo dzekutumira dzimba dzinogadzirwa nekambani yekugadzira inosanganisira clutch dzimba, dzimba dzekutumira uye dzimba dzakasiyana. CLutch Dzimba Dzimba uye Dzimba dzekutumira dzakatakura-dzimba dzekutakura zvikamu, izvo zvinowanzogadzirwa zvekufa-zvinokanda Aluminium Alloy kuburikidza neakakosha kufa. Chimiro hachina kujairika uye chakaoma. Iyo general process inoyerera iyo yakabatanidzwa

Paramita uye zvinodiwa zveGear kucheka zvishandiso

Magiya anodzikiswa zvakanyanya mushure mekutakura uye quenching. Kunyanya kune maGears hombe, kusvibiswa kwakapetwa kweakakomberedzwa uye kwakadzima kwekunze kwedenderedzwa uye yemukati gomba kazhinji kazhinji kwazvo. Nekudaro, zvekutendeuka kweakatemwa uye yakadzima denderedzwa rekunze denderedzwa, hapana chishandiso chakakodzera. Iyo BN-H20 chishandiso chakagadzirwa ne "Valin Superhard" yekusimba kwepakati kwesimbi yakadzvanywa yakagadziriswa

Gear carbleblizing uye quenching deformation uye quenching defformation inonyanya kukonzerwa nekusagadzikana kwekushushikana, kushushikana kwekushushikana uye kushushikana kwechimiro kwakagadzirwa pakurapa kwekushisa, uye kuzvidzora kwehuremu hwekushambadzira. Kunyanya kumhete huru misheni uye magiya, mhete dzegiya hombe dzinozowedzera deformation mushure mekupedza nekukasira nekuda kweiyo mwero wavo wetsiva, yakadzika carburizz, nguva refu yekukanda nguva uye kuzvirema. Deformation mutemo weiyo hombe gear shaft Kuparadza mutemo weGear Mhete: Mushure mekutakura uye kudzika, iyo yekunze diameter yemhete yakakura yegiya ichazvimba. Kana iyo zino racho rakasiyana, kutungamira kwezino rakapindirwa pamwe chete kana chiuno chiuno.

GEAR kutendeuka mushure mekutendeuka uye kugumisa: Iyo carburizz uye yekudzora gadziriso yemhando yekushambadzira mushure mekutaurisa uye kuderedzwa.

Kushandura denderedzwa rekunze, romukati gomba uye ratidziro mushure mekutarisa uye kushandurwa ndiyo nzira iri nyore yekugadzirisa iyo yekudzora denderedzwa uye yemukati gomba rakakomberedzwa uye rakadzvanywa Pakutanga, chero chishandiso, kusanganisira zvekunze zvishandiso zvekunze, hazvigone kugadzirisa dambudziko renyaya dzakaringana rekucheka denderedzwa rekunze kweganda rakadzungurwa. Valin SuperHard akakokwa kuti atangezve kutsvagurudza uye kukura kwesimbi yakaoma kwagara kuri dambudziko rakaoma, kusataura nezve simbi yakaoma yeHRC60, uye mvumo yekubvumidzwa yakakura. Paunoshandura simbi yakaoma pakumhanya kwakakwirira, kana iyo yekushambadzira ichipedza kucheka, chishandiso chichapedza macheka neminiti paminiti kana ichicheka simbi yakaoma, inova nedambudziko rakakura rekukanganisa kwechishandiso. " Chinese knife kushamwaridzana nyanzvi vanoti. Mushure megore redzidzo yakadzokororwa, Valin Superhard yakaunza rudzi rwechishandiso cheSubhard yekucheka kwesimba rekutendeuka nesimba rakaomeswa nekuregererwa kwakasimba; Iyo yekuyedza yekuedza inoitwa paGear Exer Circudent mushure mekutakura uye kudzima.

Kuyedza kutendeuka cylindrical gear mushure mekutenderera uye quenching

Iyo hombe giya (mhete gear) yakaremara zvakakomba mushure mekutakura uye kudzika. Kusvibiswa kwedenderedzwa rekunze kwegiya regiya regiya raive kumusoro 2mm, uye kuomarara mushure mekupedzisa kwaive hrc60-65. Panguva iyoyo, zvaive zvakaoma kuti mutengi awane gringer yakakura, uye mvumo yemachina yaive yakakura, uye nekugona kwekunaka kwaive kwakaderera. Pakupedzisira, iyo yakarukwa uye yakadzimwa giya yakatendeuka.

Kucheka mutsara wekumhanya: 50-70M / min, kucheka kudzika: 1.5-2mm, kucheka chinhambwe: 0.15-0mm / revolution (yakagadziridzwa zvinoenderana nezvinodiwa)

Paunenge uchichinja iyo yakadzvanywa gear speclire, iyo michina yapera pane imwe nguva. Iyo yekutanga inotakurisa ceramic mudziyo unogona chete kuongororwa kakawanda kuti ubvise kushatirisa. Zvakare, kudonha kwemucheto kwakakomba, uye kushandisa mutengo wechishandiso kwakakwirira kwazvo.

Chishandiso chebvunzo Kubudirira kwekucheka kunowedzera ne katatu nguva (kwaimbove katatu kwekucheka, asi iko zvino kwapera neimwe nguva). Kumusoro pamusoro peiyo basa rekushanda zvakare inosangana nezvinodiwa nemushandisi. Chinhu chakanyanya kukosha ndechekuti iyo yekupedzisira kutadza fomu yekushandisa haisi iyo yekunetseka yakaputsika yakaputsika, asi yakajairwa kumeso kumeso. Iyi yapakati kupinduka yakadzima emagetsi ekuedza kupwanya ngano yekuti zvishandiso zveSuperard muindasitiri hazvigone kushandiswa kune yakasimba yepakati simbi yakaoma! Izvo zvakakonzera kunzwa kukuru mune dzidzo denderedzwa rekucheka maturusi!

Pamusoro pekupedzisa kuomarara kushandura yemukati gomba regiya mushure mekupedza

Kutora kugumisa kwekucheka kwemukati kwegomba ine mafuta groove semuenzaniso: Hupenyu hwebasa hwekutengesa kwekutengesa kusvika pamamita anopfuura 8000, uye kupera kuri mukati me r0.8; Kana iyo Superhard chishandiso nePolishing Edge inoshandiswa, iyo yekupedzisa yekupedzisa simbi yakaomeswa inogona kusvika paRA0.4. Uye zvakanaka zvekushandisa zvakanaka zvinogona kuwanikwa

Machining Erepining kumeso kwegiya mushure mekutakura uye quenching

Sekunyorera kakawanda kwe "kutendeuka panzvimbo pekugeda", Cubic Boron Nitride blade yakashandiswa zvakanyanya muitiro yekugadzira yakaomarara Kuenzaniswa nekukuya, kutendeuka kwakaoma kunoita kuti basa rekushanda kwebasa.

Kune yakakomberedzwa uye yakadzimwa magiya, izvo zvinodiwa kuti vatema vakanyanya. Kutanga, kutemwa kwemitezo kunoda kuomarara, kukanganisa kuramba, kuomarara, kupfeka kuramba, pamusoro pehukama uye zvimwe zvinhu zvekushandisa.

Overview:

Zvekutendeuka mushure mekutendeuka uye kudzika uye kwekupedzisira chiso kunotendeuka, zvakajairika cubosite cubic boron zvishandiso zvine hunyanzvi. Nekudaro, nekuda kwekushanduka kwedunhu rekunze kwedenderedzwa uye remukati gumbo redenderedzwa uye rakadzima hombe gear mhete, inogara idambudziko rakaoma kudzima deformation ine huwandu hwakawanda. Iyo yekupindirana kutendeuka kwesimbi yakabviswa neValin Superhard BN-H20 Cubic Boron Chishandiso muIndia "inokodzera kugeda nedambudziko reGear. Iyo zvakare yakakosha kwazvo kupfupisa kutenderera kwemhete gear mhete uye kuderedza mutengo wekugadzira; BN-H20 Series Cutter inozivikanwa semuenzaniso wepasirese wesimba rakasimba rekupindwa simbi muindasitiri.