Carburizing vs Nitriding yeGiya Rakasimba Izvo Zvinorapa Kupisa Zvinopa Kushanda Kwakanaka

Kuomesa pamusoro pechiso chimwe chezvinhu zvinonyanya kukosha pakusarudza kugara kwenguva refu uye kushanda kwemagiya. Ingave iri kushanda mukati memota, michina yeindasitiri, zvidzikisi zvemigodhi, kana macompressor anomhanya zvakanyanya, simba repamusoro remazino egiya rinokanganisa zvakananga kugona kwemutoro, kuramba kupfeka, kugadzikana kwekushanduka, uye maitiro eruzha panguva yekushanda kwenguva refu. Pakati pesarudzo dzakawanda dzekurapa kupisa,carburizinguyenitridingndiyo nzira mbiri dzinonyanya kusarudzwa dzekuvandudza pamusoro mukugadzira magiya emazuva ano.

Belon Gear, nyanzvi yekugadzira magiya eOEM, inoshandisa matekinoroji ekugadzirisa magiya nekuisa magiya muchina kuti ishandise simba rayo pakupfeka, kuomarara kwenzvimbo, uye simba rekuneta zvichienderana nezvinodiwa pakushandisa. Kunzwisisa kusiyana kwavo kunoita kuti mainjiniya nevatengi vasarudze nzira yakakodzera yekuomesa magiya kuti ashande zvakanaka.

Chii chinonzi Carburizing?

Carburizing inzira yekupararira kwemagiya nemakemikari umo magiya anodziiswa mumhepo ine kabhoni yakawanda, zvichibvumira maatomu ekabhoni kupinda pamusoro pesimbi. Magiya acho anozodzimwa kuti aite kuti kunze kuve kwakaomarara ukuwo achichengetedza chimiro chakasimba uye chakapfava.

Mushure mekurapwa, magiya ane kaburi anowanzo svika pakuoma kweHRC 58–63 (inenge 700–800+ HV). Kuoma kwepakati kunoramba kwakaderera—kunenge HRC 30–45 zvichienderana nezvinhu zvinopa simba rekudzivirira simba uye simba rekukotama. Izvi zvinoita kuti kaburi ive yakakodzera zvakanyanya kune torque yakakwira, mutoro wesimba rinorema, uye nzvimbo dzakasiyana-siyana dzekuvhunduka.

Mabhenefiti makuru egiya rine carburised:

• Kuramba kupfeka kwakanyanya uye kusimba kwakanyanya kwemhedzisiro

• Kudzika kwebhokisi gobvu kwakakodzera magiya ari pakati nepakati kusvika makuru

• Hupenyu hwakasimba hwekuneta hwekupfuudza mutoro unorema

• Yakasimba zvakanyanya kana paine torque inochinja-chinja kana kamwe kamwe

• Zvakajairika pakutyaira kwekupedzisira kwemotokari,migodhimagiya emagiya, magiya emuchina unorema

Carburizing inowanzo kuve sarudzo inoshandiswa nemagiya anoshanda pasi pekumanikidzwa kwakanyanya kwemuchina.

Chii chinonzi Nitriding?

Kuisa nitriding inzira yekupararira kwemhepo tembiricha yakaderera umo nitrogen inopinda pamusoro pesimbi kuti igadzire chikamu chisingapfeki. Kusiyana nekuisa carburizing, kuisa nitriding kunoitahazvidi kudzimwa, izvo zvinoderedza zvakanyanya njodzi yekukanganiswa uye zvinobvumira zvikamu kuchengetedza kururama kwehukuru.

Magiya ane nitrided anowanzo budirirakuomarara kwepamusoro kupfuura magiya ane kabhoni—kazhinji HRC 60–70 (900–1200 HV zvichienderana nesimbi)Nekuti musimboti haudzimwi, kuomarara kwemukati kunoramba kuri pedyo nedanho rekutanga rechinhu, zvichiita kuti pave nekugadzikana kwekushanduka-shanduka kunofungidzirwa uye kunyatsojeka.

Mabhenefiti egiya rine nitride:

• Kuomarara kwakanyanya pamusoro (kwakakwirira kupfuura carburizing)

• Kushanduka kwakaderera zvikuru—kwakanakira zvikamu zvisinganyanyi kushivirira

• Kushanda zvakanaka pakupfeka uye kuneta kwekubata

• Kuvandudzwa kwengura uye kuramba kusingafadzi

• Yakanakira magiya anopinza zvakanaka, mapuraneti, uye madhiraivha anomhanyisa zvakanyanya

Kuisa nitriding kunowanzo shandiswa mumamiriro ezvinhu akanyarara, ane RPM yakawanda, uye anodzora nemazvo.

Kuenzanisa Kudzika, Kuomarara & Kushanda Kwezvinhu

Zvese zvinovandudza kugara kwenguva refu, asi zvakasiyana pakupararira kwekuoma uye maitiro ekukanganisa.

Kugadzira kabhoni =simba rakadzika + kushivirira mhedzisiro
Kubvisa marara =pamusoro pakaoma kwazvo + kugadzikana kwakarurama

Maitiro Ekusarudza Kurapwa Kwakakodzera Kwekushandisa Zvishandiso Zvako

Sarudzo inofanira kunge yakavakirwa pamutoro, mafuta ekuzora, kumhanya, hupenyu hwedhizaini, uye zvinodiwa zvekudzora ruzha.

Belon Gear — Kurapa Kupisa Kwemagiya Ehunyanzvi & Kugadzirwa kweOEM

Belon Gear inogadzira magiya akagadzirwa nemaoko ichishandisa simbi dzakagadzirwa nekabhoni kana kuti nitride zvichienderana nezvinodiwa neinjiniya. Rudzi rwedu rwekudzora kuomarara kwezvinhu, kuongorora simbi, uye kupedzisa kweCNC zvinovimbisa kugadzikana mukushandiswa kwakawanda.

Tinopa:

• Giya reSpur, helical & remukati

• Mhino dzesimbi dze bevel ne bevel dzakatenderedzwa

• Magiya ehonye, ​​magiya epuraneti & shafts

• Zvikamu zvekutumira zvakagadzirwa

Giya rega rega rakagadzirwa nekugovaniswa kwekuomarara kwakanyatsogadzirwa uye simba repamusoro kuti riwedzere hupenyu hwebasa.

Mhedziso

Zvese zviri zviviri kuisa carburing ne nitriding zvinowedzera kusimba kwegiya—asi zvakanakira zvakasiyana.

• Carburizinginopa simba rakadzika uye inodzivirira kukuvadzwa, yakakodzera kutapurirana nemagetsi anorema.

• Kubvisa mararainopa kuomarara kwepamusoro uye kukanganisa kushoma, yakakwana pakuita kuti zvinhu zvinyatsofamba zvakanaka uye zvimhanye nekukurumidza.

Belon Gear inobatsira vatengi kuongorora huwandu hwemutoro, kushushikana kwekushandisa, huwandu hwekuoma, uye kutsungirira kwehukuru kuti vasarudze mushonga wakakodzera kune yega yega giya.