Belon Gear: Magiya eReverse Engineering Spiral Gear eGearbox

Iyo kambani Shanghai Belon Machinery Co., Ltd. anga ari mutambi anotungamira mukugadzira magiya eOEM akagadzirwa nemazvo,migodhi, uye mhinduro kubvira muna 2010. Belon Gear, ichishandira maindasitiri akadai sekurima, mota, migodhi, ndege, kuvaka, marobhoti, otomatiki, uye kudzora kufamba, yagara ichiratidza hunyanzvi hwayo nekuvandudza. Chimwe chezvinhu zvakakosha zvayakawana kambani iyi inyanzvi yayo yekugadzira magiya anotenderera emagiya emagiya.

Kugadzira zvinhu zvakasiyana-siyana (reverse engineering) inzira yakakosha inosanganisira kuongorora chigadzirwa chiripo kuti tinzwisise dhizaini yacho, mashandiro acho, uye matekiniki ekugadzira.giya rinotendererama seti, maitiro aya akaomarara zvakanyanya nekuda kwe geometry yakaoma uye kurongeka kunodiwa. Belon Gear yakaisa mari yakawanda mu tekinoroji yepamusoro uye vashandi vane hunyanzvi kuti vaite basa iri rakaoma.

Magiya anotenderera zvinhu zvakakosha mumabhokisi emagiya, zvichipa mashandiro akanaka kwazvo maererano nekushanda zvakanaka, kuderedza ruzha, uye kugona kutakura mutoro. Nekugadzira magiya aya ne reverse engineering, Belon Gear inokwanisa kupa mhinduro dzakagadzirwa zvinoenderana nezvinodiwa nevatengi vayo. Izvi zvinosanganisira kwete kungotevedzera dhizaini iripo chete asiwo kuivandudza kuti iwedzere kugara kwenguva refu uye kushanda zvakanaka.

Maitiro ekugadzira magiya anodzokera shure anotanga nekuongorora kwakanyatsojeka seti yemagiya aripo. Izvi zvinosanganisira kuyera saizi, kuongorora maumbirwo echinhu, uye kunzwisisa hunhu hwekushanda. Belon Gear inoshandisa michina yemazuva ano pachinangwa ichi, ichiva nechokwadi chekuti yakanyatsojeka uye yakavimbika.

Kana kuongorora kwapera, timu yevagadziri veBelon Gear inogadzira modhi yakadzama ye3D yegiya rinotenderera. Modhi iyi inoshanda sehwaro hwemaitiro ekugadzira. Software yepamusoro yeCAD/CAM inoshandiswa kugadzira giya, ichifunga nezvezvinhu zvakaita seprofile yemazino, pitch, uye hunhu hwezvinhu.

Kuzvipira kweBelon Gear mukuita zvinhu nemazvo uye hunyanzvi kwakaita kuti ive mubatsiri akavimbika muindasitiri yekugadzira magiya. Kugona kwayo kugadzira magiya anotenderera kunoratidza hunyanzvi hwayo nekuzvipira kwayo mukupa mhinduro dzemhando yepamusoro dzemagiya. Nekudyara mari nguva dzose muhunyanzvi nehunyanzvi, Belon Gear yakagadzirira kuramba ichitungamira mukugadzirwa kwemagiya kwakanaka.

Mushure mekugadzira modhi ye3D yakadzama yakavakirwa padata re reverse engineered, timu yekugadzira paBelon Gear inotanga maitiro ekudzokorora ekugadzirisa dhizaini yegiya. Izvi zvinosanganisira kugadzirisa ma parameter akasiyana-siyana akadai se tooth profile, modulus, pressure angle, spiral angle, uye tooth flank modification kuti iwedzere kugona kwegiya kutakura mutoro, kushanda zvakanaka, uye kugona kuderedza ruzha.

Modulus, inova chiyero chenhamba yemazino nedhayamita yegiya, ine basa rakakosha pakuona saizi yegiya uye chimiro chezino. Belon Gear inosarudza modulus nokungwarira zvichienderana ne torque yekutumira, chiyero chekutumira, uye nzvimbo yekushanda kuitira kuti ive nechokwadi chekuti giya rinosangana nezvinodiwa nemutengi.

Kona yekumanikidza, inova kona iri pakati pemutsara wekuita uye tangent kune denderedzwa rekupitch panzvimbo yekubata, inokanganisa simba uye kushanda zvakanaka kwegiya. Belon Gear inogadzirisa kona iyi kuti ienzanise kugoverwa kwemutoro uye kuderedza kupfeka.

Kona inotenderera, inova kona iri pakati pemazino anotenderera negiya, inobatsira kuderedza simba regiya uye kudzikamisa ruzha. Belon Gear inogadzirisa kona iyi zvine hungwaru kuti iwane hunhu hwainodiwa pakushanda.

Pamusoro pezvinhu izvi, Belon Gear inofungawo nezvekusarudza zvinhu, maitiro ekugadzirisa kupisa, uye matekiniki ekupedzisa pamusoro kuti iwedzere kusimba uye kushanda zvakanaka kwegiya. Kambani inoshandisa zvinhu zvemhando yepamusoro zvakaita sesimbi ye alloy, simbi ye kabhoni, uye simbi isina ngura, zvichienderana nezvinodiwa zvekushandisa.

Kana dhizaini yacho yapera, Belon Gear inoenderera mberi nedanho rekugadzira. Nzvimbo dzepamusoro dzekugadzira machining dzeCNC nemidziyo yekukuya nemazvo zvinoshandiswa kugadzira magiya aya ane mwero wepamusoro wekururama uye mhando. Matanho akasimba ekudzora mhando anoitwa mukati memaitiro ese ekugadzira kuona kuti giya rega rega rinosangana kana kudarika zvinotarisirwa nemutengi.

Mukupedzisa, maitiro ekugadzira magiya anotenderera eBelon Gear inzira yakazara uye ine hungwaru inosanganisa hunyanzvi hwekugadzira zvinhu zvakasiyana-siyana, matekiniki ekugadzira epamusoro, uye kugona kugadzira nemazvo. Kuzvipira kwekambani iyi mukugadzira zvinhu zvitsva uye nemazvo kwakaita kuti ive mutungamiri akavimbika muindasitiri yekugadzira magiya, ichipa mhinduro dzemhando yepamusoro dzemagiya emagiya nedzimwe nzira dzakakosha.