Belon Gear: Reverse Engineering Spiral Gear Sets yeGearbox

Iyo kambani Shanghai Belon Machinery Co., Ltd. anga ari mutambi anotungamira mumunda weiyo yakakwira OEM magiya,shafts, uye zvigadziriso kubvira 2010. Kushumira maindasitiri akadai sekurima, motokari, migodhi, ndege, kuvaka, robotics, automation, uye kufamba kwekutonga, Belon Gear yakagara ichiratidza unyanzvi hwayo uye hutsva. Imwe yeakanakisa budiriro yekambani ndeye reverse engineering ye spiral giya seti yemagiya mabhokisi.

Reverse engineering inzira yakakosha inosanganisira kuongorora chigadzirwa chiripo kuti unzwisise dhizaini yacho, kushanda, uye nzira dzekugadzira. Forspiral gearseti, maitiro aya akanyanya kuoma nekuda kweiyo yakaoma geometry uye nemazvo anodiwa. Belon Gear yakaisa mari yakawanda mumatekinoroji epamusoro uye vashandi vane hunyanzvi kuti vaite basa iri rakaoma.

Spiral gears zvinhu zvakakosha mumabhokisi egiya, zvinopa hukuru hwekuita maererano nekushanda, kudzikisa ruzha, uye kutakura mutoro. Nekudzosera kumashure mainjiniya aya magiya seti, Belon Gear inokwanisa kupa zvigadziriso zvakagadziridzwa zvinosangana nezvinodiwa chaizvo zvevatengi vayo. Izvi zvinosanganisira kwete chete kudzokorora dhizaini iripo asi zvakare kuvandudza pairi kuti iwedzere kusimba nekuita.

Iyo reverse engineering process inotanga nekunyatso ongorora iyo iripo spiral gear set. Izvi zvinosanganisira kuyera zviyero, kuongorora kuumbwa kwezvinhu, uye kunzwisisa maitiro ekushanda. Belon Gear inoshandisa zvigadzirwa zvemazuva ano zvechinangwa ichi, kuve nechokwadi chepamusoro uye kuvimbika.

Kana kuongorora kwapera, timu yekugadzira paBelon Gear inogadzira yakadzama 3D modhi ye spiral gear set. Iyi modhi inoshanda senheyo yekugadzira maitiro. Yepamberi CAD/CAM software inoshandiswa kugadzira seti yegiya, uchifunga nezvezvinhu zvakaita sezita rezino, gomba, uye zvinhu zvenyama.

Kuzvipira kwaBelon Gear kune chaiyo uye hunyanzvi hwaita kuti ive shamwari yakavimbika muindasitiri yekugadzira giya. Yayo reverse engineering kugona kwespiral gear seti chiratidzo chehunyanzvi hwayo uye kuzvipira kupa mhinduro dzemhando yepamusoro dzemabhokisi egiya. Nekuenderera mberi kwekudyara mune tekinoroji uye tarenda, Belon Gear yakagadzirira kuenderera mberi ichitungamira nzira mukugadzira giya rakanaka.

Mushure mekugadzira yakadzama ye3D modhi yakavakirwa pane reverse engineered data, timu yekugadzira paBelon Gear inotanga iyo iterative maitiro ekunatsa dhizaini yegiya. Izvi zvinosanganisira kukwidziridza akasiyana ma paramita senge zino chimiro, modulus, kumanikidza angle, spiral angle, uye zino flank kugadziridzwa kusimudzira giya rekutakura mutoro, kutsvedzerera kwekushanda, uye kugona kuderedza ruzha.

Iyo modulus, inova reshiyo yenhamba yezino kune dhayamita yegiya, inoita basa rakakosha pakuona saizi yegiya uye chimiro chezino. Belon Gear inonyatso sarudza iyo modulus zvichienderana nekutapurirana torque, chiyero chekufambisa, uye nharaunda yekushanda kuti ive nechokwadi chekuti giya seti inosangana nezvinodiwa nemutengi.

Iyo yekumanikidza angle, inova kona iri pakati pemutsara wechiito uye tangent kune pitch denderedzwa panzvimbo yekubata, inokanganisa kusimba kwegiya uye kugona. Belon Gear inokwidziridza kona iyi kuti ienzanise kugovera mutoro uye kuderedza kupfeka.

Iyo spiral angle, inova kona iri pakati pemazino ehelical uye giya axis, inobatsira kune iyo giya axial simba kuderedza uye kudzvinyirira ruzha. Belon Gear inogadzirisa zvine hungwaru kona iyi kuti iwane inodiwa maitiro ekushanda.

Pamusoro peaya ma paramita, Belon Gear inotarisawo kusarudzwa kwezvinhu, maitiro ekupisa kupisa, uye pamusoro pekupedzisa matekiniki ekuwedzera kuwedzera kusimba kwegiya nekuita. Iyo kambani inoshandisa zvinhu zvemhando yepamusoro senge alloy simbi, kabhoni simbi, uye simbi isina tsvina, zvichienderana nezvinodiwa chaizvo zvekushandisa.

Kamwe dhizaini yapedzwa, Belon Gear inopfuurira kusvika padanho rekugadzira. Yepamberi CNC machining nzvimbo uye chaiyo yekukuya michina inoshandiswa kugadzira magiya seti kusvika kumazinga epamusoro ekurongeka uye mhando. Yakaomarara yemhando yekudzora matanho anoitwa mukati mekugadzira maitiro kuti ave nechokwadi chekuti giya rega rega rinosangana kana kudarika zvinotarisirwa nemutengi.

Mukupedzisa, Belon Gear's spiral giya dhizaini maitiro inzira yakazara uye ine hunyanzvi inosanganisa reverse engineering hunyanzvi, hunyanzvi hwekugadzira dhizaini, uye kunyatsoita kugadzira. Kuzvipira kwekambani kune hunyanzvi uye kurongeka kwaita kuti ive mutungamiri akavimbika muindasitiri yekugadzira magiya, ichipa mhinduro dzemhando yepamusoro dzemabhokisi egiya uye mamwe maapplication akakosha.